How to choose a special milling cutter for titanium alloy milling?

Tungaloy’s TungModular grooving and parting tool Shoulder Milling Inserts system includes through-coolant channels and exchangeable modular blades that enable a range of tool combinations. Its secure insert clamping design and capability for high-pressure through-coolant promotes better insert life and effective chip control.

The modular tool system streamlines tool change-over inside the machine, reducing machine downtime and tool inventory costs compared to standard monoblock shank holders, according to the company.

An expansion to the system includes modular cutting heads with size C3 TunCap connections, Tungaloy’s polygon-shank coupling for accurate indexing and repeatability, and square shank holders with 90-degree blade orientation for grooving large components on vertical turning lathes. New modular blades have been added to the standard line to accommodate TunCut grooving inserts SNMG Insert with 2- to 6-mm grooving widths in a variety of geometries and grades. Four-cornered TetraForce-Cut and TetraMini-Cut inserts have also been added. All additions are compatible with CHP, a high-pressure, through-coolant supply for chip control.

The Carbide Inserts Website: https://www.aliexpress.com/item/1005006185380264.html

Taking CNC To The Next Level On A Multi Spindle

Tungaloy’s TCB series of counterboring tools incorporates expanded tool diameters, ranging from 26 to 59 mm or 1.02" to 2.32", as well as inserts with the CG-style chipbreaker geometry. The company has introduced these expanded tool diameters in response to a diverse boring market. The new diameters facilitate chip flow in various materials at a range of cutting depths.

The expanded TCB line incorporates a cartridge design to ease diameter adjustments. The diameter can be adjusted by placing different sizes of shims between the tool body and cartridge. This enables a single tool body to machine various diameters. Diameter adjustments in increments of 0.Cemented Carbide Inserts 1 mm or 0.004" are also possible with thinner shims.

The TCB series also offers a high-efficiency&Indexable Carbide Inserts nbsp;tooling solution, available for boring and hole enlargement applications and for ID turning and boring on lathes.

The Carbide Inserts Website: https://www.aliexpress.com/item/1005005979934200.html

CNC Machining Gets a Composite Infusion

Improving machining strategies starts with the cutting tool. The key to more productive machining is using milling and turning tools in the way they were intended, at optimum feeds and speeds and, most importantly, optimum chip loads. Do that and you can dramatically improve metal removal rates, surface finishes and tool Shoulder Milling Inserts life.

For most shops, the barrier to achieving these gains is not their equipment but their ability Carbide Drilling Inserts to generate part programs that consistently keep tools in the cut under optimal conditions. Well-known CAM developer, Mastercam, has an answer for that with its Dynamic Motion toolpath engine.

This CNC programming technology dynamically generates the most efficient toolpaths that maintain a constant chip load in the sweet spot of any cutting tool’s true cutting capabilities. Much more efficient machining is the result, with metal removal rates as much as 70 percent higher than conventional machining…READ MORE.

The Carbide Inserts Website: https://www.aliexpress.com/item/1005005875549905.html

Switch To Wide Set Carbide Blade Enhances Bandsaw Blade Life And Productivity

Seco Tools has launched a new High Feed cutter and insert series in size 14 for stainless steel, titanium and superalloy milling applications. According to Seco Tools, the High Feed Square Cut size 14 milling system is ideal for tough materials and comes in a full range of grades made to achieve secure, optimized high-feed milling.

The single-sided, straight-edge insert geometries reportedly ensure high feed per tooth whether ramping, pocketing, plunging or performing face or copy milling. Seco Tools says this creates great chip evacuation and makes it easier to handle difficult machining operations, as well as milling in deep cavities.

In addition, the system is said to be designed Carbide Milling Inserts for easy, ergonomic indexing, and the pocket and screw designs simplify positioning. Carbide Grooving Inserts The cutters feature a new, environmentally friendly coating and their high-feed milling performance reduces the amount of power used in roughing.

The Carbide Inserts Website: https://www.aliexpress.com/item/1005005874893569.html

Can You Safely Reduce Air Cutting Time?

Kaiser Manufacturing’s Tool Caddy is a compact storage solution for assembled CNC Cemented Carbide Inserts tooling. The narrow stainless-steel rack features up to 82 locking, horizontal pockets for CAT 40 or HSK 63 tool holders.

The horizontal arrangement of the tool pockets is designed for machinist safety. Traditional tool racks and carts keep tools in a vertical position with the cutter tip pointing up. This creates a risk of injury for operators U Drill Inserts when they need to reach over sharp edges to access other tools in the middle or back of the cart. The Tool Caddy design makes it convenient for the operator to grab each toolholder without any risk of cuts, and it uses only about 4 square feet of floor space.

Each tool pocket is slightly angled to safely support the tool while allowing coolant to run off the tool tip and collect in the integrated drip pan. This further improves safety by keeping fluid spills off the shop floor.

According to Kaiser, Tool Caddy is practical and convenient for tool storage next to the machine, by the pre-setter or for organizing special tool sets. It is available for all major spindle interfaces including CAT 50, HSK 100, BT and Capto.

The Carbide Inserts Website: https://www.aliexpress.com/item/1005005875303527.html