The KBDM polycrystalline diamond (PCD) face milling system from Kennametal is designed for high-volume machining, with standard sizes ranging from 2.5" to 8.0" (63 to 200 mm) and cutter diameters ranging to 21.5" (550 mm). According to the company, these wide diameters enable the machining of large components, such as automotive components, in a single pass. Options for integral shank bodies, HSK mounting and left-hand cutter rotation are available, as well as special edge preparations and nose radii.  

This face milling platform uses a fine-pitch aluminum body with wedge-style Thread Cutting Insert clamps and adjustable pockets. A variety of PCD inserts Surface Milling Inserts are available, from mini-tips for light finishing cuts to full face wipers, standard cartridge inserts, and ½" (12.7-mm) axial cutters for heavy roughing and shoulder cutting.

In the case of automotive manufacturing, the company reports that this tool system can achieve finishes of 2 to 3 microns Ra and long tool life. Additionally, Kennametal has developed two PCD grades to meet the needs of automakers using their own proprietary aluminum alloys. The KD1400 uses small diamond grains and offers good chipping resistance and wear attributes, while the KD1425 uses large diamond grains, improving abrasion resistance and thermal stability and only slightly lower performance where chipping is a concern. Both are capable of very high cutting parameters, the company says; depending on the alloy and setup rigidity, Kennametal recommends an initial cutting speed of 3,280 fpm (1,000 m/min.) and feed rates of 0.004" per tooth (0.01 mm), although higher values are possible. 

The Carbide Inserts Website: https://www.estoolcarbide.com/coated-inserts/

We sincerely recommend to you our latest innovation in the field of cutting tools – our newly developed carbide inserts. This is a product poised to lead a cutting revolution and elevate your machining efficiency to an entirely new level. We understand your pursuit of DCGT Insert production efficiency, quality, and reliability. It is precisely based on these requirements that we have tirelessly worked to introduce this blade designed to surpass expectations.

Products Highlights:

Outstanding Wear Resistance: Through precise design and rigorous testing, our carbide inserts showcase exceptional wear resistance. They maintain sharpness under heavy loads and high-speed cutting environments, significantly extending their lifespan.

Efficient Cutting: The design of the inserts employs advanced fluid dynamics principles, ensuring minimal generation of heat and friction during the cutting process. This results in achieving higher cutting speeds and faster processing cycles.

Versatile Applications: Whether it's steel, Tungsten Carbide Inserts stainless steel, or some other composite materials, our carbide inserts are capable and versatile, adeptly meeting the cutting needs of various materials.

Stability and Consistency: The manufacturing of the inserts is subjected to strict process control, ensuring each insert maintains consistent performance and quality. This provides a stable cutting effect for your production line.

We,Zhuzhou Estool tools co.,ltd cordially invite you to join this cutting revolution, allowing our carbide inserts to become your reliable partners in enhancing production efficiency and reducing costs. welcome to contact us for more details ,we look forward to collaborating with you to create a brighter future together!

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The Carbide Inserts Website: https://www.estoolcarbide.com/pro_cat/drilling-inserts/index.html

In most cases, there never will be one cutting tool insert solution that works for everyone. There are too many variables with respect to different machines, various cooling ways, cutting parameters, machining environments, and work pieces material.
For example, we had a customer needed inserts for milling carbide bar, in most cases the customers are using CBN inserts for milling carbide. And he also tried CBN inserts to do the job, but the results not met his expectation. Under this situation our engineer suggested to use PCD inserts. He has taken our suggestion, and PCD inserts works very well for him. As we all know PCD tungsten carbide inserts inserts are usually use on aluminum. As a conclusion, if we wanted a most satisfied cutting tool the testing must needed in different chip breakers, grades and materials.

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The Carbide Inserts Website: https://www.estoolcarbide.com/product/wcmt080412-u-drill-inserts-p-1209/

Carbide woodworking planer knivesCVD Coated Insert , also known as carbide planer blades or carbide inserts, are cutting tools used in woodworking planers. They are made from a combination of carbide and other materials, which makes them highly durable and capable of withstanding the demands of woodworking.

Carbide planer knives have several advantages over traditional high-speed steel (HSS) blades. They retain their sharpness longer, resulting in less downtime for sharpening or blade changes. Carbide is also more resistant to wear and can handle abrasive materials, such as hardwoods or exotic woods, more effectively. Additionally, carbide blades can provide cleaner and smoother cuts due to their sharp edges and excellent cutting performance.

It's worth noting that carbide planer knives can APMT Insert be more expensive than HSS blades upfront, but their longer lifespan and improved performance can offset the initial investment over time.

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Carbide Woodworking Planer Knives, planer knife, carbide blade, carbide saw blade, carbide cutter, carbide saw tips, carbide knife planer, carbide blade sharpener, carbide blade cutting tools, carbide blade for wood, carbide saw blades for wood, carbide end mill cutter, tungsten carbide saw tips, carbide drill, Carbide Planer Knives, carbide tipped planer knives, solid carbide planer knives, planer knives carbide inserts, Carbide woodworking planer knives, also known as carbide planer blades or carbide inserts, are cutting tools used in woodworking planers. They are made from a combination of carbide and other materials, which makes them highly durable and capable of withstanding the demands of woodworking.

The Carbide Inserts Website: https://www.estoolcarbide.com/product/apkt1604-carbide-aluminum-insert-p-1214/

Depleted uranium (DU) and heavy-metal tungsten alloys (HMTAs) are dense heavy-metals used primarily in military applications. Chemically similar to natural uranium, but depleted of the higher activity 235U and 234U isotopes, DU is a low specific activity, Cemented Carbide Inserts high-density heavy metal. In contrast, the non-radioactive HMTAs are composed of a mixture of tungsten (91-93%), nickel (3-5%), and cobalt (2-4%) particles. The use of DU and HMTAs in military munitions could result in their internalization in humans.

Limited data exist .however, regarding the long-term health effects of internalized DU and HMTAs in humans. Both DU and HMTAs possess a tumorigenic transforming potential and are genotoxic and mutagenic in vitro. Using insoluble DU-UO2 and a reconstituted mixture of tungsten, nickel, cobalt (rWNiCo), we tested their ability to induce stress genes in thirteen different recombinant cell lines generated from human liver carcinoma cells (HepG2). The commercially available CAT-Tox (L) cellular assay consists of a panel of cell lines stably transfected with reporter genes consisting of a coding sequence for chloramphenicol acetyl transferase (CAT) under transcriptional control by mammalian stress gene regulatory sequences. DU, (5-50 microg/ml) produced a complex profile of activity demonstrating significant dose-dependent induction of the hMTIIA FOS, p53RE, Gadd153, Gadd45, NFkappaBRE, CRE, HSP70, RARE, and GRP78 promoters. The rWNiCo mixture (5-50 microg/ml) showed dose-related induction of the GSTYA, hMTIIA, p53RE, FOS, NFkappaBRE, HSP70, and CRE promoters.

An examination of the pure metals, tungsten (W), nickel (Ni), and cobalt (Co), comprising the rWNiCo mixture, demonstrated that each metal exhibited a similar pattern of gene induction, but at a Carbide Steel Inserts significantly decreased magnitude than that of the rWNiCo mixture. These data showed a synergistic activation of gene expression by the metals in the rWNiCo mixture.

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The Carbide Inserts Website: https://www.estoolcarbide.com/pro_cat/turning-inserts/index.html